Others

Flight Safety – June 2006

by Dr. Richard Stimson

in Others

Two significant events concerning space flight and commercial aviation occurred in June 2006.

The first concerns the Space Shuttle. The next flight of the shuttle is scheduled for July 1. Two NASA engineers voiced their concern that the shuttle isn’t ready to fly.

Bryan O’Connor, NASA’s lead safety official, and Christopher Scolese, its chief engineer voted “no go” when agency officials met recently at the Kennedy Space Center in Florida. In an unusual move the rest of the officials voted yes for an ontime launch including NASA Administrator Michael Griffin.

The concern of the two officials, who voted against the launch, was that the insulating foam that covers 34 metal brackets on the shuttle’s external fuel tank might dislodge during launching and damage the spacecraft’s protective heat shield beyond repair.

The July 1 launch was approved despite the objections because in the event of a damaged heat shield, the astronauts could stay in the International Space station until rescued by another shuttle.

The loss of the shuttle Columbia and its crew on Feb. 1, 2003 was caused by foam debris. NASA engineers have redesigned the fuel tank and removed most sources of large pieces of potentially damaging debris.

However, during the shuttle Discovery launch last July, a hazardous amount of foam fell from its tank. As a result NASA engineers have further reduced the amount of foam used.

O’Connor and Scolese believe that the foam issue is still not fully resolved. They note that their concern is with the fate of the shuttle and not the safety of the seven-man crew of Discovery who can remain in the International Space Station in an emergency.

Update: Charlie Camarda, a member of the astronaut corps and long time NASA engineer, was removed from his job for his safety views. He wrote an e-mail to his engineering team saying that he was most proud of all of them at the flight readiness review meetings “when you stood up and presented your dissenting opinions and your exceptions/constraints for flight.”

Camarda told colleagues that he was forced out as director of engineering at Johnson Space Center after praising colleagues who dissented about going forward with the next flight of Discovery. He said he refused to step down from the high-level mission management team and “asked that if I would not be allowed to work this mission that I would have to be fired from my position and I was.”

For his work at NASA, Camarda received seven patents and more than 21 NASA awards for his technical innovations and accomplishments.

Update: (July 6) NASA engineers and managers are optimistic that the shuttle has reached orbit with no damage and substantially less shedding of foam debris from the external tank than in previous flights. There will be additional examinations over the next few days.

The second event concerns commercial airplanes landing in wet or icy weather.

On Dec. 8 last year, a Southwest Airlines jet (Flight 1248) skidded off the runway on to a highway while landing at Midway Airport, Chicago and crushed a car, killing a 6-year-old boy.

At a two-day FAA hearing last week new regulations were announced that would require pilots to add a buffer of at least 15% to their stopping-distance estimates on wet or icy runways.

The new rules, according to FAA airplane performance engineer Don Stimson (my son), mandate that when conflicting or mixed assessments of runway conditions are issued, pilots must use the worse case scenario, effectively erring on the conservative side.

The pilots of Flight 1248 had calculated much shorter stopping distances for their landing at Midway, 5,778 feet under poor runway conditions to 5,253 feet under fair conditions. Midway’s longest runway is 6,522 feet long, but obstructions outside the airfield prohibit landing on the first 696 feet.

Under the new rules, a stopping distance of 8,535 feet must be available for a plane comparable in weight and landing speed to the Southwest 737-700 involved in the Dec. 8 accident based on conditions of the runway that day.

Pilots and safety board investigators rated the first half of the Midway runway as fair and the second half poor just before the accident.

The final report and safety recommendations are expected to be released in early 2007.

References:

New York Times, “In Opposing Launching, 2 NASA Officials Feared Shuttle’s Loss, Not Crew Safety,” June 22, 2006.

Chicago Tribune, “Midway gets U.S. warning on snow; More runway needed in wet or icy weather,” June 22, 2006.

Richmond Times-Dispatch, ” NASA Official says his safety views cost job,” June 28, 2006.

People were still trying to invent the airplane five years after the Wrights had flown.

The story of one such attempt August 8 was published in August 9, 1908 by the Inter-Mountain Republican newspaper in Salt Lake City.

Here is the article:

Opined That He Also Could Sail The Air

Finds His Wings Are Good Life Preservers But Not For Flying

Arioch Wheeler of Mianus, Conn., after weeks of reading about Count Zeppelin and Henri Farman, who are conquering the air, opined that he, Arioch, would make a flight, so he constructed for himself a pair of paper wings and today he suddenly left his turnip patch and made a wild dash for Hiram Johnson’s barn.

He clambered to the roof and blithely adjusted the wings.

Arioch then posed gracefully, took in the wind situation and then laid his course across the Mianus River, a stream 12 feet from the barn.

Some farmers were near by and saw the man perched on the roof. They yelled to him to come down but he merely stretched out his hands and shrieked,

” I am Count Zeppelin. I am going to fly.”

In an instant Arioch had flung himself into the air — and also into the Mianus River. The wings kept him afloat till he was rescued.

He has been advised to patent his wings and dub them life preservers.

Ever since the Wright brothers designed an airplane in Dayton that flew at Kitty Hawk, mankind has been fascinated with defying gravity and setting new records in the air.

Millionaire adventurer Steve Fossett, 60, is one of these people. On Thursday, March 3, 2005, he became the first person to fly around the world solo without stopping or refueling, landing in Salina, Kansas after a 67-hour, 23,000-mile trip.

Sir Richard Branson, founder of Virgin Atlantic Airways and longtime friend and fellow adventurer, was the primary sponsor of the adventure. The $1.5 million airplane, Virgin Atlantic GlobalFlyer, was specifically designed for this record-breaking flight. It was designed by Burt Rutan and built by Burt Rutan’s Scaled Composites Company. Rutan built SpaceShipOne, the first private craft to fly into space.

The GlobalFlyer is no ordinary plane. It consists of three hulls attached to a wing that measures more than half the wingspan of a Boeing 747. Its wingspan is 114 feet with a wing area of 400-feet squared. Its length is 44.1 feet and has 7 feet of pressurized space for the pilot in a cigar-shaped cabin.

When all 13 fuel tanks in the hulls and wing are filled with JP-4 aviation fuel, the maximum takeoff weight is 22,000 pounds. The fuel load constitutes 83% of the total weight. It has a single engine turbofan airplane sitting atop of the cockpit.

It took most of the 12,300 feet of the runway at Salina to get off the ground.

With a lift-to-drag ratio of about 37, the craft has the performance of a sailplane while flying. Drogue chutes are deployed when landing to provide a reasonable approach angle for the low-drag craft.

The flight had some anxious moments. Within an hour or so of takeoff, for some mysterious reason, 15% of the precious fuel vanished. The loss of the fuel raised concern that Foster might not have enough fuel to complete the trip. A “go-no go” decision would have to be made at Hawaii since the plane flying East around the globe had Hawaii as the last landing opportunity before reaching California.

Fortunately, there were stronger-than-expected tailwinds that gave Foster confidence to decide to say, “let’s go for it.” He crossed the California coastline on Thursday morning and had enough fuel remaining to make it to Salina, Kansas.

The craft cruises 285 mph at a high altitude of 45,000 feet, 12,000 feet higher than a typical jetliner. That enables it to catch the high altitude jet stream that flows eastward around the globe. A favorable jet stream is crucial to save fuel.

He did wear a parachute in the event of the worst case scenario that of ditching the airplane. Also, the GlobalFlyer was an excellent glider and could glide up to 200 miles without fuel before having to land.

Another problem that occurred early in the flight was with a faulty GPS navigational aid. The flight would have had to be discontinued if the GPS had failed. Fortunately the flight team was able to solve the problem.

Flight pioneers since the Wright brothers have put both their money and their lives at stake to surpass every speed and distance there was. The first successful flight around the world occurred in 1924, 21 years after the Wrights’ first flight. It was flown by two U.S. Army Douglas single engine open-cockpit World Cruisers, each with a crew of two. The flight took 175 days to cover 26,345 miles, stopping in 29 countries along the way for fueling and maintenance.

Aviation pioneer Wiley Post made the first solo global trip in 1933. He made seven stops along the way.

The first nonstop global flight without refueling was made in 1986 with a propeller driven airplane, the Voyager, by Jeana Yeager and Dick Rutan. Dick is the brother of GlobalFlyer and SpaceShipOne designer Burt Rutan.

Steve Foster is an unusual person who thrives on risk taking and has pursued other exploits and records besides flying in airplanes. These include swimming the English Channel, setting 21 speed records for sailing, participating in the Iditarod Trail Sled Dog Race, driving twice in the 24 hours Le Mans Car Race, and setting a ballooning record flying solo round-the-world in 2002.

Although he lives life on the edge, he is not foolhardy. Like the Wright brothers, the risks he takes are carefully calculated down to the minutest detail.

He is able to do these things financially because he has made millions as an investment executive in the high risk trading area of commodities and options.

Why did he want to be the first to fly nonstop around the world? He said, “That was something I wanted to do for a long time, a major ambition. I do these things because I want to do them for my self-esteem and my personal satisfaction.” I can hear Wilbur saying much the same thing.

After the flight he added, “Believe me, its great to be back on the ground. That was a difficult trip. It was one of the hardest things I’ve ever done.”

He noted sleep deprivation was one issue as was as the unappealing diet of 12 diet milkshakes.

What’s in the future for Steve Fossett? He didn’t say except that he has three projects in planning right now. We may never know what they were.

Unfortunately, thirteen months after he mysterious disappeared on a fight taken on Sept. 3, 2007, over the Sierra Nevada mountains, his airplane and remains were found. Apparently he had flown his Bellanca Super Decathlon straight into a mountain on a cloudy day.

Not Again!

by Dr. Richard Stimson

in Others

The January 2005 of Carolina Journal, a monthly journal of news, analysis and commentary, contained the following article:

Ohio Targeted for Aviation Claims

No longer able to tolerate its false claims based on the location of Wilbur and Orville’s origins, NC Attorney General Roy Cooper said he will sue the state of Ohio for claiming to be the “birthplace of aviation.”

He said the “clearly false assertion” was undermining North Carolina’s long time reputation for being “first in flight,” and therefore harming its tourism and ultimately, its esteem.

“As self-established arbiter of linguistic integrity,” Cooper said, “I say Ohio’s motto is pure hogwash. They are ‘birthplace of aviators’ perhaps, but not aviation.”

Cooper said he would demand that Ohio replace all license plates that promote the slogan, and that the state remove the phrase from all state advertising. He said it would be unethical for lawmakers there to not remedy the situation.

After all, the Wright brothers could have chosen the winds off lake Erie to test their plane, Cooper said. “But they came to the Outer Banks instead. So, if they don’t take care of this, then phooey on Ohio!”

Comment: I thought we saw the end of this debate before the centennial celebration, but apparently not. Ohio has the right to the claim of being “birthplace of aviation” for the clear fact that the Wright Flyer and its predecessor kites and gliders were conceived, designed and built in Dayton, Ohio.

The Wrights selected Kitty Hawk as the site for flight testing because of its wind, sand, and isolation.

I know Roy Cooper and think very highly of him. I voted for him. But in this case he is wrong. This argument about mottoes is becoming tiresome. It is time to move on.

NASA Jet Sets New Speed Record

by Dr. Richard Stimson

in Others

A small, pilotless NASA experimental airplane set a new speed of almost 10 times the speed of sound on Tuesday November 17, 2004. It comes 100 years, 11 months, after the Wright brother’s first controlled flight. The NASA airplane, the X-43A, reached about 6,600 mph during a short flight over the Pacific Ocean that demonstrated that hypersonic flight is possible.

Orville’s first flight on December 17, 1903 was capable of a speed of about 34-mph in still air. On that day there was a head wind of 27-mph so that the ground speed was much slower. Wilbur had no trouble running along side the Flyer, steadying it, while it traveled down the launching rail.

During the early days of aviation, increases of flight speed were relatively slow.

To put this in perspective, by 1909 the Wright airplane demonstrated an average speed of 42.6-mph during the Army flight demonstrations at Fort Myer.

One year later the Wrights built an airplane designed for racing that demonstrated a significant increase in speed. It was clocked at flying over 77-mph with a new eight-cylinder engine. It was the Wright Model R, nicknamed the “Baby Grand.”

Less than 24 years after the first flight at Kitty Hawk, Charles Lindbergh’s airplane, the “Sprit of St. Louis,” was capable of attaining a maximum speed of 125-mph on his solo flight to Paris.

The development of the jet engine resulted in rapid improvements in speed.

An historic breakthrough in speed came on October 14, 1947, when Chuck Yeager became the first person to fly faster than the speed of sound (supersonic flight) flying the Bell X-1. His record-breaking speed was Mach 1.06, or 700 mph, and proved that airplanes can fly safely in the mysterious aerodynamic zone around Mach 1 formerly known as a “sound barrier.”

The SR-71A Blackbird spy plane flew in excess of 2,200-mph, or Mach 3 in 1964.

NASA has been working for the last few years on hypersonic flight, or speeds greater than Mach 5. Among the technical challenges of flying this fast is the development of an engine that can stand the forces necessary to generate hypersonic speed. A conventional jet engine would fly apart at hypersonic speed.

Jet engines operate according to Newton’s Law, that for every action there is an equal and opposite reaction. That means that the faster the jet, the faster the exhaust has to be shooting out of the engine.

In a conventional jet engine the turbine blades that are used to compress air for combustion would fly apart.

The purpose of NASA’s research is to develop technology for a new type of engine known as a “scramjet” that can work at hypersonic speeds. Scramjet is an acronym for “supersonic combustion ramjet.”

A scramjet has no moving parts and achieves compression by sucking in and compressing air at supersonic speeds. It reaches rocket-like speeds, but unlike rockets, it does not need oxygen to ignite the fuel supply. Instead it takes oxygen from the atmosphere.

For a long time experts thought that it was not possible to ignite the fuel in a supersonic air stream. It would be analogous to “striking a match in a hurricane.”

NASA built and tested three unmanned vehicles containing the new engine. They tested three vehicles so that, like the Wright brothers, they could use the lessons learned from each succeeding flight to improve the next one.

Operational testing is particularly essential for the X-43A because, while the Wrights were able to effectively used their wind tunnel to design their Flyer, it is very difficult to test on the ground at hypersonic speeds. While the design of the engine is mechanically simple it is very complex aerodynamically.

The first test flight failed because of a booster rocket problem. The second test established a new world speed record of Mach 7. The last flight, on Nov. 17, broke the previous record by flying at a spectacular Mach 10.

Here is the sequence of events during the last test flight:

Scramjets start to work only at about Mach 6 and therefore must be given a boost. A modified Pegasus rocket provides the boost.

The 12-foot long wedge-shape X-43A, attached to the nose of the Pegasus rocket, was carried under the right wing of a B-52B aircraft to 40,000 feet. It was then dropped about 50-miles off the southern California coast.

The solid rocket motor took the stack up to mach 10 at 110,000 feet.

The motor burned out after 7-8 seconds and pistons pushed the X-43A forward away from the rocket and the higher density of the X-43A made it pull ahead of the Pegasus rocket.

The X-43A engine inlet was then opened and in 3 seconds the engine started firing using hydrogen fuel maintaining a speed of Mach 9.65 at 110,000 feet. This continued for 10-12 seconds. The inlet door then closed 8-9 seconds later for the rest of the flight.

The X-43A then descended while performing maneuvers to test its aerodynamic characteristics. The craft splashed into the ocean after an approximate total flight time of 14 minutes and 850 miles.

What now? Any near term applications of scramjets will probably be military because that is where the money is and NASA has not funded a continuation of the $230 million program. The Wright brothers also received a military contract in 1909.

One of the advantages of a scramjet rocket is that it doesn’t require a heavy, huge oxygen container. Rockets combine liquid fuel with liquid oxygen to create thrust. The larger the rocket the larger the oxygen container in a conventional rocket.

Without the added weight and space, cheaper and easier space missions are possible such as flights to the moon and space stations. Airplanes can cross the Atlantic in 40 minutes.

The U.S. Air Force is researching how to use the technology to create cruise missiles that could reach enemy targets at lightning speed.

Few people in the early days of aviation saw the potential of the airplane. The Wrights themselves didn’t foresee jumbo jets routinely flying across the oceans or space flight.

After World War II, the Dayton Wright Airplane Co., then owned by General Motors, decided to stop building and selling airplanes because they thought there was no longer a profitable future for airplanes after the war.

What the NASA X-43A has done for hypersonics is equivalent to what the Wright brothers did for subsonics 100 year ago. It is amazing what has been accomplished in such a relatively short time.